“Electric tiger ” can pneumatics machine also omit report? Learn this 6 action to be earned every year more 1 million

Air compressor is one kind uses electromotor to be in gas the facility that reduces the gas that undertakes compress and making to compress inside antrum to have constant pressure. In all sorts of industries it is bearing all pneumatic element in be a factory, all sorts of pneumatic valve offer the obligation of gas source.

For instance recently very igneous helmet, no matter manufacturing technology is to note model to shape to still suck model to shape, manufacturing process also needs those who have pneumatics opportunity to participate in.

However, the power consumption of pneumatics machine is very breathtaking. Machine of a pneumatics, little criterion tens of thousands of yuan, many about a hundred 10 thousand, but of pneumatics machine purchase cost to be occupied inside its whole lifecycle than having 5% only, cost of care and maintenance is occupied 18% , and electric energy cost holds total cost near 77% . Visible, the control core of cost can go up in bad news, who solves problem of bad news report effectively, who wins gain!

For example: Aircraft of pneumatics of a 120KW runs cost 10 years, purchase opportunity cost about 200 thousand, maintain upkeep costs year all 30 thousand, 10 years of accumulative total 300 thousand yuan, use 24 hours everyday, year use 320 days, to load is led 100% , charge of electricity makes an appointment with 0.8 yuan / degree, =120X24X320X0.8X10=737 of 10 years of charge of electricity 10 thousand yuan. On put together, this pneumatics machine moving cost =737+20+30=787 of 10 years 10 thousand yuan. Charge of electricity is occupied than =737/787=93.7% , maintain maintenance is occupied than =30/787=3.8% , purchase cost to occupy than =20/787=2.5% . Nowadays, global economy glides serious, all trades and professions is confronting consumptive atrophy, capital cold winter, go the challenge such as lever, how ” subsist ” the hottest topic that became nowadays company. Industry produces the cost of each minutes of cash that saves in link, it is shining white silver, also will become ” subsist ” crucial factor. So, how does pneumatics machine omit bit of report? Lane understand below a few problems and means of settlement, the environmental protection that you also are pneumatics machine domain is energy-saving expert. Problem one: Leak is occupied calculate, the alveolus of a 1mm, below 7bar pressure, leakage rate is 1.5L/S about, be in most factory, can hear flat voice everywhere, but pay attention to without the person at all, the key point with big shot, fight big wind, the alveolus of a 1mm, annual the loss exceeds 4000 yuan. Means of settlement: 1. Pneumatics machine approachs the point that use gas as far as possible, the oldest rate decreases compress airy to transmit a distance. 2. Fulfil responsibility person, check all duct nets to reach the point that use gas daily, especially the place such as contact, valve, handle leak aspect in time. Problem 2: Pressure fall pneumatics machine exports the dot that use gas, pressure fall exceed 1bar or above, consume much power, raise the cost that use gas. Means of settlement: Establish pressure watch to detect through pipeline section pressure, check you in detail each paragraphs are pressed fall, the tubal net that has a problem paragraph seasonable examination is safeguarded. Problem 3: The unreasonable behavior that use gas occupies authoritative data, the electric energy utilization rate of pneumatics machine is only 20% the left and right sides, 80% control changeover to be dropped for heat energy loss, the workers of partial plant are energy-saving consciousness is thin, use at will compress wind to do convention to sweep the job other perhaps did not use up necessarily. Means of settlement: 1. Need to use pneumatic equipment to undertake assessment to the factory, certain equipment whether convert dynamoelectric means is solved. 2. Take pneumatics machine seriously to use air standard, elevate a worker energy-saving consciousness! Problem 4: More than heat sends out, loss, waste for nothing compressing airy to produce a course is relatively complex, in the process that reduces in gas, calorific rate is higher, often achieve 100 Celsius to control, the electric energy that compressor wastes makes an appointment with 20% changeover to be moved to compress air only force, the others 80% all change for quantity of heat. If let more than heat send out by oneself, be equal to a loss the specific power consumption of 80% . Means of settlement: Reclaim hot water of preparation of quantity of heat of department of pneumatics engine oil, use at other technology or auxiliary living facilities. 1. Compressor beyond heat makes hot water. Use compressor runs the hot oil in the process, hot air to have heat exchange, in delivering quantity of heat soft water medium, next again the quantity of heat soft water medium again heat exchange, in delivering the hot water that uses to user place, dual class heat exchange, implementation beyond is used hotly. Means of this kind of utilization of waste heat basically is aimed at have more compressor, and the situation that has demand of more hot water. For example, each southern enterprise, have compressor to move for a long time, and employee dormitory need washs bath hot water; Colliery, have a large number of compressor to move, and the worker washs bath hot water measure bigger. 2. Compressor more than hot refrigeration. Use compressor runs the heat energy in the process, produce high temperature hot water, use high temperature hot water to serve as heat source next, drive bromine changes lithium aircrew refrigeration, can produce refrigerant water to supply manufacturing segment. For example, pharmacy business, use the more than heat of centrifugal compressor, produce hot water, drive bromine changes lithium aircrew refrigeration, make up for the inadequacy of refrigerant water, lower the utilization rate of refrigeration compressor considerably, energy-saving effect is distinct. For example, electronic enterprise, use the more than heat of compressor, produce hot water, drive bromine changes lithium refrigeration, the refrigerant water of generation supplies an enterprise to produce workshop air conditioning and product line. Problem 5: Power of electric machinery output and real pressure demand do not match the electric machinery itself as a result of general pneumatics machine cannot according to pressure demand fluctuant will come true fall fast, bring about using empty running still wants when tolerance is little, create enormous electric energy waste. (the change controls fashion) means of settlement: Technology of applied frequency control changes the rotate speed of electromotor, adjust air feed pressure, those who maintain pressure is constant, make pneumatics machine is in section report to run state from beginning to end. (Pressure every are low 1bar, energy-saving make an appointment with 7~10%) . Problem 6: Machine of much stage pneumatics is controlled independently severally in moving actually, machine of much stage pneumatics is controlled independently severally, to same gas tank and network air feed, no matter of respective pressure detecting element identical, total meeting existence or big or little difference, cause easily so among them one lasts to load or add often decrease carry or unused circumstance, cause easily so among them one lasts to load or add often decrease carry or unused circumstance, cause increase of specific power consumption. Means of settlement: Can use concentration linkage control, those who prevent engine of the pneumatics in the network is frequent add uninstall and open stop, the pressure of exhaust of type of a flight of stairs that when avoiding parameter of machine of much stage pneumatics to install, creates rises cause equipment breakdown and pound to electrified wire netting, achieve the result of energy-saving environmental protection then. Above lists the bad news with common machine of a few pneumatics can problem and brief means of settlement, did you learn? If we have 6 problems that above paragraphs mentions optimizing transforming, how many cost can you save probably? It is in order to bring beautiful client exemple: Some famous and steely enterprise, optimize before transforming annual pneumatics machine uses up charge of electricity near 12 million yuan, the equipment replacement in managing through bringing the contract the sources of energy of beautiful group, frequency conversion is energy-saving transform after pressing control to operate with Guan Wangheng, save the charge of electricity of about 2 million one year, energy-saving efficiency is about 17% . Actually, energy-saving method reachs the system of pneumatics machine ten kinds of above, wait because of domain of environment of equipment itself, work, application different, after the systems analysis that can pass major, make the most appropriate energy-saving plan. Banner of the science and technology that install the United States leaves department of pneumatics engine facilities, be aimed at pneumatics machine electric energy to use up, roll out pneumatics machine energy-saving transform a project, can save cost of about a hundred 10 thousand electric energy one year for the enterprise, rely on the technical actual strength with group abundant platform and giant countrywide service network, offer the quickest, excellent pneumatics opportunity for client of terminal of domestic each district compositive service. Chinese business obverse side is facing grim challenge, how the key that reduce expenditure makes company production and progress, accomplish broaden sources of income and reduce expenditure, ability may be refluent and go up, become the person above average below new business environment. Ministry of facilities of engine of the pneumatics that install the United States holds to the group that install the United States to be dedicated to becoming: Oily liquefaction learns to taste the core concept of compositive business, insist to accomplish home the most professional ” pneumatics machine is compositive service ” service concept, provide the most comprehensive empty press to bring client of lube of art design course of study while package technology serves, the contract of the sources of energy that also enlists a client manages (EMC) , the industry that is a client is made carry can synergism!