Compress air drain off water of air of 0 bad news, how accomplish?

QiAir Compressor

2 years ago

The article was discussed compress air gas of 0 bad news is automatic scanty water implement working principle, gave out most configuration of commercialized fittings installation sample, and in the actual and energy-saving result that the enterprise obtains in actual application. Facilitate the biggest the promotion that turn is used, in order to give company creation bigger economic benefits and energy-saving effect.

1. Gas of 0 bad news is automatic scanty water implement working principle

Match S-35-24 switch power source to output DC24V, JYB714A fluid relay DC24V, 2W160-15 discharges DC24V of a powerful person of magnetism of water and electricity.

Among them, fluid of S-35-24 switch power source, JYB714A the join hookup of relay and a powerful person of 2W160-15 catchment electromagnetism is as follows:

Fluid relay 1, 8 terminal receive the “-” of DC24V of switch power source and “+” ; Fluid relay 1, 3 terminal are short receive; Two lines accept catchment electromagnetism a powerful person respectively fluid relay 4, 8 terminal; Fluid switch tall fluid (maize line) receive fluid relay 5 terminal; Fluid switch low fluid (red line) receive fluid relay 7 terminal; Fluid after another yellow line and another red line join, switch receives fluid relay 6 terminal.

Compress air gas of 0 bad news is automatic scanty water implement basically form by 3 parts:

A filters package (number 1 ～ 5) : Filter broken bits of the impurity in compressing air and water medium, rust, prevent fluid switch bobber and electromagnetism a powerful person jam, cause 0 cost gas is automatic scanty water implement cannot work normally;

Chu Shuirong of B stainless steel implement (number 6, 7, 11, 13) : Include to observe fluid connect canal, facilitating judgement fluid switch bobber whether the motion is normal;

Component of C automatic catchment (number 8, 9, 10, 12 reach fluid relay, switch power source) : Fluid sensor switch gives out tall fluid with low fluid a powerful person of electromagnetism of signal, catchment carries out tall fluid signal is opened, low fluid the operation that signal closes. Fluid switch, fluid a powerful person of relay, electromagnetism has life (behavioral frequency 100 thousand) , about examination of need of every half an year changes, can arrange roughly annual the first ten days of a month was mixed in April the first ten days of a month changed in October.

Fluid of bobber of canal of stainless steel dry spring the requirement electric current of switch cannot exceed 0.5A, so need matchs DC24V volts d.c. , need AC220V arrives the transfer switch power source of DC24V, the catchment electromagnetism a powerful person that needs to match DC24V at the same time.

Compress air gas of 0 bad news is automatic scanty water implement working principle:

Contain from what the scanty water of lower part of container of cold dry machine discharges ball valve to come compress airy condenser water, enrage through 0 bad news above all automatic scanty water implement the entrance is entered, compress air to return scanty water of cold dry machine to discharge the mouth returning vital energy of ball valve upper part from the mouth returning vital energy of upper part again among them, won’t make compress air to stop to be in in the entrance, cause condenser water cannot normal in a steady stream enters 0 bad news ceaselessly to enrage scanty water implement, the influence works normally.

Enrage scanty water to make sure condenser water of cold dry machine flows into 0 bad news smoothly implement entrance, scanty water of cold dry machine discharges ball valve extreme to want to enrage scanty water than 0 bad news implement import horizontal tower above at least 50mm above, the high difference that can press 50 ～ 100mm roughly will undertake installation control.

Enter 0 bad news to enrage scanty water implement the condenser water of cold dry machine of the entrance, repass screen pack of 100 purposes stainless steel filters, the grain that makes water medium and rubiginous broken bits are filtered to stay (this wants pneumatics station attendant 8 hours every the hand moves open hand to move blowdown a powerful person to be discharged 2 times, make sure broken bits of foreign matter rust is discharged in time) . And through filtering clean Leng Gan machine condenser water continues to enter stainless steel Chu Shuirong implement inside.

As stainless steel store of the water level inside water container elevatory, achieve stainless steel to do reed to provide juice switch tall fluid fluid of carburettor float movement, fluid the signal that relay gives catchment electromagnetism a powerful person an open, catchment electromagnetism a powerful person is opened, condenser water of cold dry machine is in compress airy pressure to fall, from eduction of outfall of catchment electromagnetism a powerful person. The fluid inside stainless steel container begin to drop, till fluid switch low fluid carburettor float falls, fluid the signal that relay shuts to catchment electromagnetism a powerful person, outfall of catchment electromagnetism a powerful person is shut, condenser water of cold dry machine stops to discharge, but the condenser water of cold dry machine or in a steady stream enter stainless steel container ceaselessly. As the fluid inside stainless steel container lift again, enter the next time the movement circulates, such move back and forth.

This control process is more complex, need configures fluid of a JYB714A relay (receive wiring of law join terminal by catchment, see a picture 2 compress air gas of 0 bad news is automatic scanty water implement hookup) .

2. Use energy-saving effect

Through actual flow plan statistical analysis is calculated, cold dry machine installs centrifugal pneumatics machine gas of 0 bad news is automatic scanty water implement after using, machine of every centrifugal pneumatics is minutely OK and managing compress air 2.68Nm³/min, machine of 3 centrifugal pneumatics adds up to every months managing compress air: 2.68×3×60×24×30= 347328Nm3.

Compress air on average to produce cost with the company 0.14 yuan / Nm3 computation, machine of 3 centrifugal pneumatics can be a company every months managing reduce air cost: 347328×0.14=48625.92 yuan ≈4.86 10 thousand yuan.

Can be a company every year managing reduce air cost: 4.86×12=58.32 10 thousand yuan.

The scanty water that because of Leng Gan aircraft manufacturer firsts wife implement it is to time discharge, discharge how long every time, discharge removed how long twice, what this installs with respect to time of hard to avoid is not accurate, the waste of meeting occurrence exhaust. And compress air gas of 0 bad news is automatic scanty water implement design through afore-mentioned working principles, those who discharge is Chu Shuirong implement the condenser water of stockpile, and did not compress air, say so for “ 0 bad news enrage ” , this decided design itself is energy-saving. 0 waste time are used what the company passes 1 year many in promotion of each pneumatics station gas is automatic scanty water implement, produced enormous economic benefits and energy-saving result for the user.

This transforms machine of Leng Gan of screw pneumatics machine, gas tank stage by stage next for the company compress air scanty water to discharge laid good foundation, be sure to be a company next energy-saving transform the benefit with greater creation.

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